Mechion Electrospinning Components
Mechion’s emitter and collector modules are suitable to meet the diverse needs of electrospinning applications. Whether you’re working with standard setups or exploring advanced techniques, our components offer precision, reliability, and compatibility with a wide range of materials. Thus, you can customize your setup easily and achieve consistent, high-quality results for any research or industrial project.
Horizontal Electrospinning
Spinneret and collector are placed on the X-axis. Nanofibers move horizontally.
Suitable with:
- Single Needle Emitter
- Multi-Needle Emitter
- Spinneret for Gas-assisted Electrospinning
- Coaxial Needles
- Drum Collector
- Rod Collector
- Plate Collector
- Holders for Special Substrates
- Double-sided Electrospinning Module
Bottom-Up Electrospinning
The spinneret is on the bottom and the collector is on top. Nanofibers move up from down
Suitable with
- Single Needle Emitter
- Multi-Needle Emitter
- Spinneret for Gas-assisted Electrospinning
- Coaxial Needles
- Drum Collector
- Rod Collector
- Plate Collector
- Holders for Special Substrates
- Yarn Producer
- Fabric Coater
Top-Down Electrospinning
The spinneret is placed over the collector. Nanofibers move down from up.
Suitable with
- Single Needle Emitter
- Multi-Needle Emitter
- Spinneret for Gas-assisted Electrospinning
- Coaxial Needles
- Drum Collector
- Rod Collector
- Plate Collector
- Holders for Special Substrates
- Fabric Coater
Syringe Pump
The syringe pump is used to deliver polymer solution to spinnerets. It can make precise dosing with its closed-loop control system. Just tell us which syringe models are mostly used in your laboratory so that we can define them in the system software and you can select one easily. If you want to use a different type of syringe, you can use it only by entering the inner diameter of the syringe.
Homogeneity
This module ensures homogenous coatings of nanofibers by moving the collector harmonically on the Y-axis. The module is driven by a stepper motor on precision hardware. The system can calibrate automatically with an accurate home position when necessary. This module is the default for Model B and Model C optional for Model A.
High Voltage Source
High voltage modules help us to load polymer solutions with static electricity. Loaded molecules move to grounded collectors with electric force while forming nanofibers. High Voltage power sources are indispensable for electrospinning and electrospraying applications. Model A typically has a 30kV voltage source. Model B and Model C have a 40 kV voltage source. But you can select the voltage level for your system as you desired.
Negative High Voltage Source
The Negative High voltage sources are for to increase the electrical power between the collector and the emitter. Typically attached to the collector.
Temperature Control
The temperature control module can heat the electrospinning field to 40 ° C. For any sort of application for ambiance temperature please feel free to contact us.
Humidity Control
You can adjust ambient humidity, between % 25 and room humidity level. Provided with a 3rd party dehumidifier device.
Camera
The camera is for to observe the Taylor Cone and the jet. Also, We add A screen to the device so that you can see the view closely. The angle and height of the camera can be adjusted manually.
Ultraviolet C curing electrospinning
UV Light
UV light is for sterilizing nanofibers. Typically it is positioned so that the light falls directly onto the collector.
Table
The device comes with an attached table. Also, it has braked wheels so you can drag the heavy system wherever you want.
Single Needle Emitter
This is the most basic emitter for the electrospinning process. It contains only one spinneret needle. Disassemble and clean it easily. It comes with five sets of 14G, 15G, 16G, 18G, 19G, 20G, 21G, 22G, 23G, 25G needles
Multi-needle
This option could have circular or rectangular formats. You can re-configure how your multi-needle will be. It comes with five pieces of each needle gauge.(14G, 15G, 16G, 18G, 19G, 20G, 21G, 22G, 23G, 25G)
Spinneret for Gas-Assisted Electrospinning
This emitter has one needle spinneret and a gas channel. You can use this to apply electro-blowing electrospinning. We also provide Pressure resistant gas washing-bottle on-demand, to saturate gas with solvent vapor. It comes with five sets of 14G, 15G, 16G, 18G, 19G, 20G, 21G, 22G, 23G, 25G needles.
Coaxial Needles
The coaxial nozzle includes intertwined two nozzles to produce core-shell structured nanofibers. It can be used only with two separate syringe pumps. Also, it comes with five pieces of each needle you choose.
Drum
Drum Collector rotates at high speed to align nanofibers. Drum collector parts are fixed thus it is not interchangeable. But, you are free to change all the specs of the drum. Just contact us and we design everything to fulfill all your application requirements.
Rod Collector
Rod Collector has interchangeable shafts 1 to 10 mm in diameter. It comes with the chosen diameter of rods. It rotates at high speed to align nanofibers and allows you to produce tubular structures. Easy to demount and get the layer of nanofibers formed.
Plate Collector
Plate Collector is the most basic collector type. It only consists of single conductive sheet metal. By the way, a plate collector can have porous 2d shapes.
Fabric Coater
It can simulate roll-to-roll production easily. Rewinds one roll of fabric to another. The sample width is 350 mm. The emitters will coat a sample-sized fabric roll, homogenous using the homogeneity module. You can get the sample fabric coated by configuring the multiple nozzles as you wish.
Yarn Producer
It enables the production of yarn from nanofibers with a rotating funnel. Includes two nozzles, rotary funnel, and thread collector, supporting different diameter needles by default. Also, it has its own special emitter set. Emitters are placed in a circular orbit. Also, easy to clean, easy to disassemble, and install.
Double-sided Electrospinning
It is the process of collecting nanofiber horizontally from 2 sides of a drum collector. Thus The process takes place on the X-axis and includes emitters on both sides and a drum collector. Also, you can change emitters optionally. Also, The user can adjust Emitter distances, independently on both sides manually or automated. The design of the emitters is different from the emitters used in other applications and they are sent in pairs. Besides all, we can add a homogenization option upon request.
Distance control
It is the process of adjusting the distance between the collector and emitter using a linear actuator or manually
Custom Production
We can supply any kind of collector, emitter, or another kind of feature for your research. Please feel free to contact us and see how far we can do.